Case Studies | Healthcare & Life Sciences

Reading pipeline health at machine speed

AI Gas Pipeline Health Monitoring

About

A Healthcare & Life Sciences business working with Cloud Combinator on AWS. The client is anonymised at their request.

Challenge

The challenge had three focus areas, each about turning an expert visual judgement into a reliable automated service.

Matching the human scale

The model had to distinguish between the seven classes of gas flow and return a health score on the same zero-to-seven scale inspectors already use, so the output would be immediately meaningful to the client.

Keeping up with the image volume

With dozens of cameras per pipeline section each producing an image per second, the solution had to lean on AWS automatic scaling to handle a heavy, continuous stream of images rather than buckle under it.

Delivering a clean, integrable result

The client needed a simple way to send an image and get a decision back, so the service was built to accept an image over an API and return the classification as a structured JSON response.

Solution

Cloud Combinator delivered the work through its Cloud Accelerator Program, a staged path that moves a client from idea to a running solution in their own AWS account while upskilling their team.

0-7

Eight-point pipeline-health scale, matching the existing inspection standard

50+

Cameras per pipeline section feeding imagery into the service

JSON

Structured per-image classification returned over an API

By the numbers:

  • 0-7 - Eight-point pipeline-health scale, matching the existing inspection standard
  • 50+ - Cameras per pipeline section feeding imagery into the service
  • JSON - Structured per-image classification returned over an API
Changes

The engagement delivered a working, automated classification pipeline in the client's own AWS account: send an image to the API, and Amazon Rekognition returns a zero-to-seven pipeline-health score as structured JSON. Acceptance confirmed the Rekognition and SageMaker platform as a suitable environment for the client to continue developing the product.

  • Automated health scoringA Rekognition model trained on the client's imagery classifies pipeline health on the familiar zero-to-seven scale, removing the manual inspection step.
  • Scales with the imageryBuilt on managed AWS services, the pipeline uses automatic scaling to handle a heavy, continuous stream of camera images.
  • Simple to integrateImages go in over an API and results come back as JSON, making the service easy to consume from the client's own systems.
  • Best practice baked inSecure S3 storage and permissions plus a Well-Architected Framework Review give the solution a sound operational footing.
  • HandoverThe project was returned to the client with the solution in their AWS account and the internal technical lead upskilled to continue model development in SageMaker.

With the platform proven and their tech lead upskilled, the client is positioned to extend and retrain the model across more pipelines and cameras, scaling automated health monitoring across their estate.

AWS Stack

Amazon Rekognition

For computer-vision classification of pipeline imagery on the zero-to-seven scale.

Amazon SageMaker

For deploying and serving the trained model endpoint.

Amazon S3

For secure storage of training, test and incoming images.

AWS Lambda

For the serverless function that sends images to the model and returns the result.

Amazon API Gateway

For the endpoint that accepts images and delivers the JSON classification.

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